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DONGSHENG Titanium Tablet is a premium titanium additive produced by Dongsheng Metal Co.,Ltd., a leading manufacturer equipped with 4 state-of-the-art production bases in China. Designed specifically for precision aluminum alloy tuning, this product plays a critical role in adjusting the titanium element content in high-end aluminum alloy melts, which is essential for enhancing the corrosion resistance and grain refinement effect of aluminum alloy products. Available in four premium grades of Ti75%, Ti80%, Ti85% and Ti98%, our Titanium Tablet is characterized by its high reactivity, low impurity content and uniform composition. As a factory-direct supplier, we have complete control over the production chain, from raw material purification to finished product calibration, ensuring that each Titanium Tablet can meet the stringent requirements of high-precision aluminum alloy manufacturing. Whether for aerospace aluminum alloys, automotive lightweight alloys or construction structural alloys, our Titanium Tablet is the top choice for manufacturers pursuing superior alloy performance and stable production quality.
The scientifically formulated Titanium Tablet achieves a recovery rate of more than 95% during the smelting process. This outstanding recovery rate maximizes the utilization of titanium raw materials, reduces the loss of precious metal resources, and significantly lowers the production costs for aluminum alloy manufacturers. Meanwhile, the high reaction efficiency of the tablet reduces the generation of waste residues, making the production process more environmentally friendly.
Compared with conventional titanium additives that demand high-temperature heating for a long time, our Titanium Tablet can be completely melted and integrated into the aluminum alloy melt within 10 minutes at a temperature above 720℃. This low-temperature rapid melting advantage shortens the smelting cycle of aluminum alloys, improves the production efficiency of the workshop, and reduces energy consumption by avoiding unnecessary high-temperature maintenance, which is in line with the current green production trend.
We have established a comprehensive quality management system that runs through the entire production process of Titanium Tablet. Each batch of products is subject to strict composition testing, particle size analysis and performance verification before leaving the factory. This strict quality control ensures that every Titanium Tablet has consistent titanium content and stable physical properties, preventing quality fluctuations of aluminum alloy products caused by additive inconsistency, and helping manufacturers improve the qualification rate of finished products.
Specification | Detailed Description |
Titanium Content | 75%-98% |
Balance Components | Aluminum powder; Sodium-free flux; Aluminum powder + Sodium-free flux |
Single Tablet Weight | 100g-1333g/tablet |
Packaging Options | 10kg bag / 20kg box / Customized packaging based on customer demands |
DONGSHENG Titanium Tablet is primarily applied in the production of premium aluminum alloys to precisely adjust the titanium element content. Titanium is a key alloying element for aluminum alloys, which can effectively refine the grain structure of the alloy, improve its corrosion resistance and mechanical strength, and extend the service life of the final products. Our Titanium Tablet is particularly suitable for manufacturing high-performance aluminum alloy components in the aerospace, marine engineering and high-speed rail industries, where strict requirements for alloy quality and stability are imposed.
Melting and Homogenization: Fully melt the aluminum raw materials in the smelting furnace, and stir the molten aluminum continuously to achieve uniform temperature distribution in the furnace, laying a foundation for the uniform reaction of Titanium Tablet.
Optimal Temperature Maintenance: Keep the temperature of the molten aluminum above 720℃, which is the most suitable temperature range for the full melting and reaction of Titanium Tablet, ensuring the highest reaction efficiency and recovery rate.
Uniform Addition After Slag Removal: Remove the slag impurities on the surface of the molten aluminum first, then disperse the calculated amount of Titanium Tablet evenly into the melt. Avoid stacking the tablets to prevent local excessive titanium content and ensure the uniform distribution of titanium elements in the alloy.
Post-addition Treatment Process: Allow the melt to stand for 10 minutes after adding the tablets to facilitate the complete reaction of titanium elements, then stir thoroughly for 5 minutes to enhance mixing uniformity. Perform a 20-minute refining operation to remove gas and impurities in the melt, and conduct the final composition detection after another 5 minutes. Key Reminder: It is advisable to add Titanium Tablet prior to silicon and magnesium additives, so as to ensure that the tablets have sufficient time and temperature to melt and react completely.
