Consistent Nickel Tablet for Aluminum Alloy

Product Overview

Dongsheng Metal Co.,Ltd., a trusted manufacturer equipped with 4 advanced production facilities in China, presents Nickel Tablet as a high-performance solution for nickel element adjustment in premium aluminum alloy production. Available in Ni75%, Ni80% and Ni85% purity grades, this alloying tablet is meticulously developed to address the precise nickel content requirements of various aluminum alloy products. With an annual production capacity of 60,000 MT for alloying tablets, Dongsheng has the capability to fulfill large-volume orders while adhering to strict quality standards. The product features a tablet weight range from 100g to 1333g, making it adaptable to different production scales, from small-batch customized alloy production to mass industrial manufacturing. As a core component in aluminum alloy formulation, Nickel Tablet plays a vital role in enhancing the heat resistance and mechanical strength of the final aluminum alloy products.

Key Advantages of Nickel Tablet

Exceptional Recovery Rate Exceeding 95%

This remarkable advantage is a game-changer for cost reduction in aluminum alloy manufacturing. The high recovery rate ensures that the vast majority of nickel in the tablets is absorbed by the molten aluminum, minimizing material loss and eliminating the need for excessive additive input, thus cutting down energy and material costs significantly.

Low-temperature Full Melting Within 10 Minutes

Nickel Tablet boasts excellent low-temperature melting performance, achieving complete melting in just 10 minutes without the need for extremely high smelting temperatures. This unique property not only boosts production efficiency by shortening the smelting cycle but also reduces overall energy consumption, aligning with green manufacturing trends.

Reliable and Uniform Batch Quality

With a comprehensive and strict quality control system in place, Dongsheng guarantees that every batch of Nickel Tablet has consistent composition and performance parameters. This stable quality helps aluminum alloy manufacturers avoid product defects caused by additive quality fluctuations, ensuring the production of high-standard aluminum alloys.

Technical Specifications of Nickel Tablet

Applications & Usage Guidelines

Primary Applications

Nickel Tablet is specifically formulated for adjusting nickel element content during the production of high-quality aluminum alloys. The addition of nickel can effectively improve the high-temperature strength, wear resistance and corrosion resistance of aluminum alloys, making them ideal for applications in automotive engine parts, aerospace components and high-end mechanical equipment.

Professional Usage Guidelines

First, completely melt the aluminum raw materials, then stir the molten aluminum thoroughly to achieve uniform temperature distribution across the entire liquid system.

Keep the temperature of the molten aluminum above 720℃, which is the ideal temperature to maximize the melting efficiency and integration effect of Nickel Tablet.

After skimming off the surface dross and impurities, add the required quantity of Nickel Tablet into the molten aluminum in a dispersed manner to avoid clumping and ensure even mixing of nickel elements.

Let the mixture settle for 10 minutes, then carry out thorough stirring for 5 minutes and a 20-minute refining process. After an additional 5 minutes of standing, conduct the final composition analysis to confirm nickel content meets the standard.

Pro Tip: For optimal results, it is advisable to add Nickel Tablet before introducing silicon and magnesium additives, as this provides the tablets with adequate time and temperature to melt completely and integrate into the aluminum alloy.